1、 Overview
ZY-LDE electromagnetic water flowmeter is an induction instrument used by Jiangsu Zhongyi to measure the volume flow rate of conductive medium inside a pipe based on Faraday's electromagnetic induction law. It adopts embedded technology of single-chip microcomputer to achieve digital excitation, and adopts CAN fieldbus on the electromagnetic flowmeter. It belongs to China and its technology has reached the domestic level. Electromagnetic flow meters can not only meet on-site display requirements, but also output 4-20mA current signals for recording, regulation, and control. They have been widely used in industrial technology and management departments such as chemical, environmental protection, metallurgy, medicine, papermaking, and water supply and drainage. In addition to measuring the flow rate of general conductive liquids, electromagnetic flow meters can also measure the volumetric flow rate of liquid-solid two-phase flow, high viscosity liquid flow, and salt, strong acid, and strong alkali liquids
2、 Characteristics
The instrument structure is simple, reliable, without moving parts, and has a long working life.
There are no flow blocking components, and there is no pressure loss or fluid blockage.
No mechanical inertia, fast response, good stability, can be applied to automatic detection, adjustment, and program control systems.
The measurement accuracy is not affected by the type of measured medium and its physical parameters such as temperature, viscosity, density, pressure, etc.
The use of different combinations of PTFE or rubber lining and electrode materials such as HC, HB, 316L, Ti, etc. can adapt to the needs of different media.
There are various types of flow meters available, including pipeline type and plug-in type. Using EEPROM memory, the storage and protection of measurement and operation data are reliable.
● It has two forms: integrated and separated.
● High definition LCD backlit display.
3、 Technical parameters
Applicable pipe diameter | DN15mm-2600mm | |
Electrode material | 316L (stainless steel), HC (Hastelloy C), HB (Hastelloy B), Ti (titanium), Ta (tantalum) | |
Applicable Medium | Liquids with conductivity>5us/cm | |
measuring range | 0.1-10m/s (expandable to 15m/s) | |
Upper Range Limit | 0.5-10m/s, recommended 1-5m/s | |
accuracy class | 0.3 level, 0.5 level, 1.0 level (differentiated by caliber) | |
output signal | 4-20mADC, load ≤ 750 Ω; 0-3KHz, 5V active, variable pulse width, effective frequency output: RS485 interface | |
Working pressure | 1.0MPa, 1.6MPa, 4.0MPa, 16MPa (special) | |
Fluid temperature | -Reference lining material for 20 ℃~80 ℃, 80 ℃~130 ℃, 130 ℃~180 ℃ | |
ambient temperature | Sensor -40 ℃~80 ℃; Converter -15 ℃~50 ℃ | |
ambient temperature | ≤ 85% RH (at 20 ℃) | |
Cable outlet size | M20×1.5 | |
power supply | 220VAC±10%; 50Hz±1Hz; 24VDC±10% | |
Power consumption | ≤8W | |
degrees of protection provided by enclosure | Integrated: IP65 Split type: Sensor IP68 Converter IP6 | |
Grounding ring material | 1Cr18Ni9Ti (stainless steel), HC (Hastelloy C), Ti (titanium), Ta (tantalum), Cu (copper) | |
Connecting flange | National standard GB9119-88 (DIN2051, BS4504) http://www.zgyb18.com/index.html |
4、 Working principle
The measurement principle of electromagnetic water flowmeter is based on Faraday's law of electromagnetic induction in Zhongyi Automation. The measuring tube of the flowmeter is a short tube lined with insulating material and non-magnetic alloy. Two electrodes are fixed on the measuring tube through the wall in the direction of the pipe diameter. The electrode tip is basically flush with the inner surface of the lining. When the excitation coil is magnetized by bidirectional square wave pulses, it will generate a working magnetic field with a magnetic flux density of B in the direction perpendicular to the axis of the measuring tube. At this point, if a liquid with a certain conductivity flows through the measuring tube, it will cut the magnetic field lines and induce an electromotive force E. The electromotive force E is proportional to the magnetic flux density B, and the product of the inner diameter d of the measuring tube and the average flow velocity V. The electromotive force E (flow signal) is detected by the electrode and sent to the converter through a cable. After amplifying and processing the flow signal, the converter can display the fluid flow rate and output signals such as pulses and simulated currents for flow control and regulation. E=KBdV
In the formula: E represents the signal voltage (V) between the electrodes
B -- Magnetic flux density (T)
D -- Measuring the inner diameter of the tube (m)
V - Average flow velocity (m/s)
In the equation, K and d are constants. Since the excitation current is constant, B is also constant. Therefore, from E=KBdV, it can be seen that the volume flow rate Q is proportional to the signal voltage E, that is, the signal voltage E induced by the flow velocity is linearly related to the volume flow rate Q. Therefore, as long as E is measured, the flow rate Q can be determined, which is the basic working principle of electromagnetic flowmeter.
According to E=KBdV, parameters such as temperature, density, pressure, conductivity, and liquid-solid composition ratio of the measured fluid medium will not affect the measurement results. As for the flow state, as long as it conforms to axisymmetric flow (such as laminar or turbulent flow), it will not affect the measurement results. Therefore, electromagnetic flowmeter is a type of volumetric flowmeter. For manufacturers and users, as long as ordinary water is used for actual calibration, the volume of any other conductive fluid medium can be measured without any correction, which is a prominent advantage of electromagnetic flow meters that no other flow meters have. There are no active or obstructed components inside the measuring tube, so there is almost no pressure loss and it has high reliability.
5、 Product selection
1. Range confirmation:
It is advisable for the measured medium flow rate of a general industrial electromagnetic flowmeter to be between 2-4m/s. In special circumstances, the minimum flow rate should not be less than 0.1m/s and the maximum should not be greater than 8m/s. If the medium contains solid particles, the commonly used flow rate should be less than 3m/s to prevent excessive friction between the lining and the electrode; For viscous fluids, the flow velocity can be chosen to be greater than 2m/s. A higher flow velocity helps to automatically eliminate the effect of viscous substances attached to the electrode, which is beneficial for improving measurement accuracy. Under the condition that the range Q has been determined, the size of the flowmeter diameter D can be determined based on the range of flow velocity V mentioned above, and its value can be calculated by the following formula: Q: Flow rate (/h)
D: The inner diameter of the pipeline (m) V: flow rate (m/h). The range Q of the electromagnetic flowmeter should be greater than the expected large flow value, while the normal flow value should be slightly greater than 50% of the high scale of the flowmeter's full range.
Electromagnetic flowmeter flow range query
Inner diameter (mm) | 10 | 15 | 20 | 25 | 32 | 40 | 50 | 65 |
Qmin(m3/h) | 0.0283 | 0.0636 | 0.12 | 0.176 | 0.29 | 0.452 | 0.7 | 1.19 |
Qmax(m3/h) | 4.24 | 9.54 | 16.96 | 26.5 | 43.42 | 67.85 | 106.0 | 179.0 |
Inner diameter (mm) | 80 | 100 | 125 | 150 | 200 | 250 | 300 | 350 |
Qmin(m3/h) | 1.8 | 2.82 | 4.41 | 6.36 | 11.3 | 17.6 | 25.4 | 34.6 |
Qmax(m3/h) | 271.0 | 424.0 | 662.0 | 954.0 | 1690 | 2650 | 3810 | 5190 |
Inner diameter (mm) | 400 | 450 | 500 | 550 | 600 | 700 | 800 | 900 |
Qmin(m3/h) | 45.2 | 57.2 | 77.6 | 85.5 | 101.0 | 138.0 | 180.0 | 229.0 |
Qmax(m3/h) | 6780 | 8570 | 10600 | 12800 | 15200 | 20700 | 27100 | 34300 |
Inner diameter (mm) | 1000 | 1100 | 1200 | 1400 | 1600 | 1800 | 2000 | 2200 |
Qmin(m3/h) | 282.0 | 342.0 | 407.0 | 554.1 | 732.7 | 916.0 | 1131.0 | 1368.4 |
Qmax(m3/h) | 42400 | 51300 | 61000 | 83121 | 108566 | 137404 | 169635 | 205258 |
Lining material | Performance | Maximum medium temperature | scope of application | ||
All-In-One | separated | ||||
PTFE (F4) |
1. It is the most stable plastic that can withstand boiling hydrochloric acid, sulfuric acid, nitric acid, and aqua regia, as well as concentrated alkali and various solvents. Not resistant to corrosion from chlorine trifluoride, high-temperature chlorine trifluoride, high-speed liquid fluorine, liquid oxygen, and ozone. 2. The wear resistance is not as good as polyurethane rubber. 3. The anti negative pressure ability is not as good as that of chloroprene rubber. |
70℃ |
100℃ 150 ℃ (required) Special Orders |
1. Corrosive media such as concentrated acid and alkali 2. Sanitary media |
|
ditto | |||||
Perfluoroethylene propylene diene (F46) |
The upper limit of applicable temperature is higher than that of polytetrafluoroethylene Ethylene is low, but the cost is also relatively low. |
70℃ | 80℃ | ||
neoprene | 1. Has good elasticity, high tensile strength, and good wear resistance. 2. Resistant to corrosion in general low concentration acid, alkali, and salt media, but not resistant to corrosion in oxidizing media. |
80℃ 120 ℃ (special requirement) Special order) |
Water, sewage, and weakly abrasive slurry | ||
polyurethane |
1. Extremely strong wear resistance 2. Poor corrosion resistance |
80℃ | Neutral strong abrasion slurry, coal slurry, mud | ||
Electrode material | Corrosion resistance and wear resistance |
stainless steel 0CR18NI12MO2TI |
Used for weakly corrosive media such as industrial water, domestic water, sewage, etc., suitable for industrial sectors such as petroleum, chemical, steel, as well as municipal and environmental protection fields. |
Hastelloy B | It has good corrosion resistance to all concentrations of hydrochloric acid below boiling point, as well as to non chlorinated acids, bases, and non oxidizing salt solutions such as sulfuric acid, phosphoric acid, hydrofluoric acid, and organic acids. |
Hastelloy C | Can withstand corrosion from non oxidizing acids such as nitric acid, mixed acids, or mixed media of chromic acid and sulfuric acid, as well as corrosion from oxidizing salts such as Fe++, Cu++, or other oxidants, such as hypochlorite solutions above room temperature and seawater. |
titanium | Capable of withstanding corrosion from seawater, various chlorides and hypochlorites, oxidizing acids (including fuming sulfuric acid), organic acids, and alkalis. Not resistant to the corrosion of relatively pure reducing acids (such as sulfuric acid, hydrochloric acid), but if the acid contains oxidants (such as nitric acid, Fe+++, Cu++), the corrosion is greatly reduced. |
tantalum | Has excellent corrosion resistance, similar to glass. Except for hydrofluoric acid, fuming sulfuric acid, and alkali, it can withstand corrosion from almost all chemical media, including boiling point hydrochloric acid, nitric acid, and sulfuric acid at 150 ℃. Not corrosion-resistant in alkali. |
Platinum/Iridium Alloy | Can withstand almost all chemical media, but not suitable for aqua regia and ammonium salts. |
Stainless steel coated with tungsten carbide | Used for non corrosive and highly abrasive media. |
Note: Due to the wide variety of media and the complex factors such as temperature, concentration, and flow rate that affect their corrosiveness, this table is for reference only. Users should make their own choices based on their actual situation, and if necessary, they should lean towards the corrosion resistance test of the selected material, such as hanging plate test. |